To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. Tools required for assembly and service may not be included. But it is super strong. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. To achieve the maximum amount of power, you need to make sure that the battery can keep up. All rights reserved. IP 66 Weather Resistant Off-Road Vehicle Electric Winch with Automatic Load-Holding Brake 3.9 (32) $47845 FREE delivery Mar 8 - 10 Only 8 left in stock - order soon. But still, precautions should be taken. I have an old 3000 lb ATV/UTV Badland Winch with all of the electronics non-functional from getting water contaminated. Good thing that there are winch manufacturing companies that do that. Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 I have a badlands 12000 lb capacity winch. Replacement Parts in Stock. Uncoil the wire rope, except for 5 full wraps. Do not loop the wire rope around object and hook onto itself. I do a review and install some new parts. The winch rope smoothly glides over the aluminum. Always wear good heavy-duty leather gloves when working the winch. then wait about a month or so for them to get in, they come all the way from Chinese town. The Winch terminals are color-coded. This is a kinked wire rope that has been straightened out. Connect red wire to positive battery terminal and black wire to negative battery terminal. Please familiarize yourself with the part operation before using it. And a note from the lawyers: Products should always be used in accordance with the owners manual. So far, I dont see any problems with it. Since there are no 3000 lb winches listed, which electronics should I try? Refer to Relocating the Control Box on page 8. Badland does not have a very wide variety of products as Warn or Smittybilt. Any uncovered wires may be the cause of a short circuit. It locks the wire in its place. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. New Badland ZXR 12000 winch, never been out of the factory box. Addresses practices not related to personal injury. Apply 12 volts to coil terminals directly. Badland ZXR 12000 Winch Wiring Diagram. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Badland Zxr 12000 Winch Wiring Diagram Database. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. This item can only be purchased on www.buya.com with "In-store pickup" only. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. Badland APEX 12000 Winch Installation & Instructions Manual: Download. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. Do not wrap the wire rope around the object and hook onto the wire rope itself. This enables better control of the winch in unexpected situations. Note: Check compatibility with your vehicle before purchasing. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. 1. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. Specifications The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. A good advantage you can get with this fairlead is that it looks cool. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. Check out the weather around the world with our featured, global weather cams Badland ZXR 3500 Winch Installation & Instructions Manual: Download. This can cause damage to the object being pulled, and kink or fray the wire rope. Extra Rope or Wire: 4. It's just that simple! No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Email our technical support at: productsupport@harborfreight.com. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. To operate the winch, plug the remote into the socket connector. Keep at least 5 full turns of wire rope on drum. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. I would like to get this other one working and install it on my trailer . The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. However, the brand does not provide winch accessories as widely as other winch brands do. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. No hardware to mount or connect the electrical components. All connections must be tight and clean. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. Do not exceed the angles shown in Figure B for a roller fairlead. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. Electrical winches can perform at their maximum potential for a limited amount of time. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? It is tough and looks like it can last a very long time. The book said relay. I have a 2000 winch and use it to load my golf cart on the trailer. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. Could you tell me where to locate info for this part and price. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. Do you agree that the items listed are perfect for the Badland 2500 lb winch? In this section, we have answered some important questions that might help you understand the product better. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. JavaScript is disabled. If problem persists, a qualified technician needs to check and repair. Remove all metal jewelry before working near battery. Geartrain: 3-stage planetary Brake: Automatic Mounting Pattern: 10"x4.5" Fairlead: Roller Remote Control: Remote switch, 12' lead Electrical controls: In/Out Recommended Battery: 650 CCA Differences Gear ratio: Warn 216:1 | HF 265:1 Clutch: Warn Rotating ring gear | HF Sliding ring gear Drum diameter/Length: Warn 3.15"x9.0" | HF 2.5"x8.8" Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? To order your replacement parts, here's what we need to happen: Send an email to parts@badlandspacks.com a. The design of the model's housing is weather-resistant and high-impact. Take extra caution in every winching situation. If you are looking at how to wire a badland ZXR 9000 winch? Press the remote ON switch until the blue light blinks. Here are the most searched Badland Winch Parts from the customers. For California consumers: more information about our privacy practices. Move Clutch Handle to the Released position. Wear heavy-duty work gloves when handling the wire rope. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. You may need a plastic encasing to secure your circuit breaker from water and dust. A double line system should be used whenever possible. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during operation. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Has anyone else been successful in finding replacement parts ? If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). Now that youve installed your winch, the next step is to wire it. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. The gloves make the wiring process safe and prevent electric shocks. Make a secure path for the cable routing away from moving parts and encounters from road debris. Remote Control: 4. Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. Read all instructions. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. These cable ropes are specially built by coiling together metal wires that form a helix. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. It is used to alert you to potential personal injury hazards. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. Download Badland ZXR 12000 Truck/SUV Winch Manual. I cant find a model number, but there is an Item Number #68145 on the label. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. Note: Specifications are approximate and subject to change. I recently converted it to synthetic rope, which I purchased from another vendor. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. The average winch that can bear this much load costs around $300 to $500. Also, guard the cables between the solenoid and the winch from excessive heat. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. Thanks for your help. Only connect to a clean, corrosion free battery. Please familiarize yourself with the operation of your winch before using it. These winches weigh around 90 pounds. It can heat up after excessive use. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. Drill holes appropriate for the hardware at the marked locations. We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. It reduces the load on the winch, allowing it to work longer with less heat buildup. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. The remote control will auto shut down when not in use after two minutes. Please read our detailed review of Badland 2500 lb Winch for ATV/UTV Recovery, Badland 2500 Winch Installation & Instructions Manual: Download. This helix gives rise to the composite rope. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! Some people are too busy knowing it all to ever learn anything. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. This is especially important before rigging, installing, free spooling, or servicing. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. do NOT contact me with unsolicited services or offers Some customers report that this product overheats. The first item on our list is a synthetic rope from Mile Marker. The solenoids help operate the winch in and out by managing the high amp between the winch and battery. One possible reason for this could be the exceptional amount of weight the device has to carry. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . Keeping a constant focus is more critical. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. Use supplied power cords/wire rope or cables listed in manual only. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. The wireless remote controller will act as a receiver for the wireless remote. To mount it, place it on the platform, and line up all the platform's spaces and the winch base for the bolts. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. Limitations apply. Refer to instructions for tensioning the wire rope under "Preparing the Wire Rope". Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. You may wish to keep the engine running while using this winch, to continually recharge the battery. Badland Winch Parts List: 1. Do not operate the winch at extreme angles. Engage clutch before starting. Do not continue use of the winch until the battery is completely run down. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. It stops the cable from rolling back to prevent accidents and injuries. These pieces (as long as they're not sewn in) can easily be repaired on your end. This does not influence the price or reviews. Insulate all exposed wiring and terminals after installation. Do not power the hook all the way into the fairlead or winch. This badland winch parts diagram is very helpful for any kind of wiring task. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. lb. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. Keep wire rope straight to avoid kinking the wire rope. Make sure the Winch will fit the chosen mounting area. They are very popular and have been a default for 44 vehicles. They are less dangerous than steel cable when it breaks. Your email address will not be published. Do not lift items vertically or use for aircraft purposes. Drill pilot holes for the mounting screws. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. This step is necessary to ensure your safety while using the unit. Badland is a winch brand that provides good quality winches. A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. I bought a 12000 zxr last year but never opened it until yesterday. Press and hold the remote switch for approximately 2 seconds to start using the winch. Press the ON/OFF button for 3 seconds to activate the wireless remote. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. Badland winches are known for durability, fair price, and easy maintenance. Keep clear of fairlead when operating. You should keep in mind the following points before buying this product. Disconnect power to winch and allow it to cool completely before service. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: I have an old Badland ATV/UTV 3000 lb winch. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. Hawse fairleads are used in conjunction with a synthetic winch line. It is affordable yet features extreme power and efficient, advanced design. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. Keep proper footing and balance at all times. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. A moment of inattention while operating winches may result in serious personal injury. Like the previous one, connect the black, red, and yellow cables with the winch. The same thing happened to my replacement winch. However, using it to self-recover your vehicle or someone else's might require some practice and care.