16-18 foot pounds Step 1 3.80 litres (4.02 US quarts) Other specifications. Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. See Figure 58. Front Fender mounting bracket bolts Shovelhead Modifications : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. EVO 74 HP Stage 2 lbs. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. Land Speed Racing GalleryCV Carburetor Rammer Performance Air Cleaners Harley vs Honda Motocycle: Which One Suits You Most? 13. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. 32-40 inch pounds The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . The nut only moved about 10 degrees past the . 5. Install lockplate (6) over nut (5) such that That did say maxium of 50 degree. What I know off the top of my head: 1.) Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). Wheelbase. For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. 70-80 inch pounds 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 60-65 foot pounds Or did you lose the key to your Harley Davidson? 0000013023 00000 n Instead, we suggest you look for the Harley Torque specs PDF for your specific model. As the 115th anniversary celebration. It will help repel moisture and oil from absorbing into the plates for a while. The bike features an agile and lightweight frame with an adjustable suspension, upside down . TC Performance Heads 100+HP, Pro Tuning on a Shade Profession Tuning on a Shade Tree Budget, Engine Performance Shovel gear lube. Could someone tell me which is correct? Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. Laced Wheel He said the torque value listed in his service manual was different for his 2008 Road King. Derby is 84-108 inch (7-9 ft.) lbs. I did read where some guys had gone to a machine shop and had the end shaved off a little bit. We also found 79 foot-pounds of torque capacity for the 1340-cc. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. It is crucial for the proper maintenance of every Harley motorbike. When I get this question it is not one I will answer. If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. Then, release the jam nut that you can view on top of the adjuster to keep it in place. tourbox. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Then turn the bolts of your derby cover with your hand and carefully tighten them down. . I printed off the complete torque specs for the softail models . Intake Manifold Flange capscrew I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. 10-12 foot pounds Transmission sprocket nut: 80-90. Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. 0000016060 00000 n Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. Therere other torque values for different screws and nuts too. These are for 1999-2002FLH/FLT book. Inspection of major fasteners is an important part of service. Then scribe aline and go maxium of 50 degrees more. (95.25 mm)Stroke - 4.00 in. The 2010 Service Manual has two different values for the banjo bolts. They changed the Compensator system on the 103in between 2013 and 2014. amount of slack into the clutch cable to have a complete slack edge on the clutch handle. It just seems like 75 is pretty weak.. 06. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream Clean the drain plug and install the new O-ring. Now put max. Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. 191. Yet, they will need regular maintenance. HVr6D 8J4I`Pv. To cylinder heads TC96 2007 Engines Proceed as follows: a. Color options. in. The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. 110-120 foot pounds EVO 95 HP Stage 3 Timer screws (inner cover and sensor plate) This torque value is required to tighten the cylinder screw. find most of the information you want on one page. lordharold, Jun 2, 2012. Drain as much of the primary oil as possible before starting. And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. (front) and the clutch sprocket (rear). @3XL`=8$(d ;1"+0aO o/(aqS,5M Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. 0000003095 00000 n Even why wont anyone love to have Harley on their preference list? Use my videos as a visual reference before or as your working on your bike. General. Keep in mind this is the one for the 2007 modeles . It is supposed to go into the second more comfortably and then shift through into the first without grinding. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. I guess I should mention it is a 93 Fatboy. All Twin Cam motors are 90-108 in.lbs. Posted on Sep 24, 2009 Sometimes you can even shift up into second and then down into the first. Upper Stud acorn nut 35-40 foot pounds. Improve Throttle Response For Sportster, you will need 42 foot-pounds of optimal torque capacity. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. 0000013394 00000 n So, you can install and maintain the hardware of your motorbike perfectly. Upper Engine mounting bracket: 90-120 inch pounds You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. 0000035146 00000 n VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. General Torque Specifications. It's time to torque the pulley nuts for my belt drive. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . To fix the issue, take off the clutch lever. Not adjustable. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. Clutch Spark Plugs is that right? The torque specs are the same as with any Evolution engine. This article aimed to let you know about how to adjust Harley clutch cable. % lb.) June 2, 2018 by Ride It Wrench It 4 Comments. Now, release the locknut and adjuster both nuts slightly. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . It has several links you could look at. Cam / Nosecone Cover screws You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. Id call your service department to double check your numbers. Primary chaincase to engine bolts: 16-18. If the chain is too tight or too loose, then adjustment is necessary. Oh forgot about the manual ?. 0000033993 00000 n Your email address will not be published. It is crucial for safety and smooth riding performance. Spark Plug Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. Now you need to allow enough room for the adjuster to release all the tension on the clutch. May 16, 2006. maximum. The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). With this drive-train, the Harley-Davidson Street Glide Special is capable of reaching a maximum top speed of . According to the companys instructions, Harley Davidson will inform the owners about it. Need to fix your Harley Davidson Touring bike? Carburetor How to get Professional Tuning Results And, compensating nut torque@ 90-100 lbs. In the above table, we have only described Harleys most widely required torque numbers. Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Also, as recommended by a guy who builds racing engines. Henceforth, you must know the Harley Davidson engine torque specs and other parts. After that, tighten the lever or turn it inward for the opposite effect. 25-30 foot pounds Torque specs shown in the shop manual are the critical ones. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. Instructions say refer to the manual. JavaScript is disabled. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). all other 1/4'' fastners are tq at 108 in.lbs. Therefore, you need to eliminate them all first and keep them aside. pounds, rocker cover 135-155 inch pounds. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). And depending on how much you rub off, it will let the clutch open up. Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. New EFI for EVO and TC, Performance Gallery 0000007800 00000 n EVO 82 HP Stage 3 So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. For doing that, you need to secure the adjuster by using a wrench. lordharold Active Member. Get the proper tools and know how to use them. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Insert a 7/16 in drill bit (1) through hole in front axle. Now, you need to bring your service manual and follow the instruction. 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. Harley-Davidson CVO Road Glide Specs. Transmission Sprocket nut #8 - 14 in. SPECIFICATION. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? How did I know you werent using a service manual? Required fields are marked *. -EFI basics explained Now rub the backside of the lever where it is hitting the handle grip. Ignition The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . Rear Shock Absorber Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. These specs come from the engineers who designed and built the bikes. Brake Line Banjo Fittings Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. 45-55 foot pounds Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! Now you can see there are lots of bolts used to secure the derby cover in the place. Don't have a 2001 Dyna manual but here's a 2003. 10. lb.) #10 - 22 in. Harley-Davidson CVO Street Glide Specs. (.1P Pictures. Plug Wires 27-32 foot pounds I would also encourage other viewers not to answer this question either. as long as the 2050 is made for primary,transmission application. Tighten in star pattern from bottom Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) 4 0 obj Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. Otherwise apply general torque specs according to bolt size. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. 0000008092 00000 n 9-12 foot pounds This is from the 17 Touring Service manual. Now your derby cover is free to remove from that place so, do that. By nucseal in forum Harley Trike Conversions Replies: 3 Last . Contact point (2) must have edge of drill touching the edge of fork leg. Blake Bleeder Nipples So, insert your screwdriver or Allen key and follow the given instruction. 7-9 foot pounds They will ensure that full servicing free of cost. 10 foot pounds My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" Plus they say blue for the clutch nut and red for the compansator. There you will find explanations on Harley Clutch Adjustment Torque specs too. For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. Means it does not require any typical clutch adjustment. 0000030849 00000 n xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K EVO 64 HP Stage 1 Not everyone has a mechanical aptitude. Two lines in nut on Compensator and one line in clutch hub nut. 9/16" - 114 vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. as instructed in your factory manual. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). If you apply more than its required torque, the thread of the screw may become damaged. Refer to applicable Service Manual. Evolution 80 WEB Links Installation, Maintenance and Tuning Index will help you The pictures below will help you understand why I don't give torque specifications when asked. 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. 70-80 foot pounds, Front Axle nut Twin Cam 88/95 Use Loctite 271 on threads. 1979 - Late 1984 Torque Specs. Specifications. For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. Yet, it covers a massive space. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . Reduce Engine Ping, High Heat on 2007/08 HD Rear Axle nut While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. 0. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. Been working out of an old (1985-1990) Harley manual. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. Finding Manifold Leaks A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. on the Comp nut. Thanks guys.. will be stopping bye the dealer today to get some other stuff. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. You should be using a service manual to obtain the correct values for the motorcycle you are working on. Late '83 and later is 80-90 ft-lbs. Table of Contents Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. I also understand that a lot of people would like to work on their bikes, and thats great. Compensating Sprocket nut QO_(44? EVO Exhaust Testing The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. Twin Cam You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. 12-18 foot pounds 0000007875 00000 n Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. Does that sound right? endobj Making Drag Pipes Work, SHOP TALK Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. lbs. 144. vs Twin Cam: What Makes the Difference? 2020. (101.6 mm)Piston displacement - (approx.) Specification Tables, HD Twin Cam Engine Builds He said that before they redesigned the compensator. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Now release the clutch plates that caused the dragging.